The utility model relates to an air gap adjustable magnetic gear using a side sinusoidal magnetic regulating device
Technical fieldThe invention relates to the technical field of transmission in mechanical engineering, and relates to a magnetic gear of non-contact transmission, in particular to an air gap adjustable magnetic gear using a side sinusoidal magnetic regulating device. It can be used in non-contact transmission system with the characteristics of large vibration, no leakage, large torque and high speed transmission.Background techniqueIn industrial and agricultural production, national defense, aviation, aerospace and other fields, we need transmission mechanism to achieve power transmission, at the same time to achieve speed change. According to the different application occasions, people have developed a variety of conversion devices or equipment to meet the above requirements, such as chain, wire rope, transmission belt, screw rod, crank connecting rod, slider mechanism, CAM ejector mechanism. In these conversion devices, the transmission mechanisms contact each other, which brings friction, vibration, noise and other problems, and reduces the transmission efficiency of the system and the stability of the transmission mechanism.Magnetic gear is a kind of non-contact transmission device, with good reliability, smooth transmission, long life, no friction loss, no lubrication and no oil, etc., and it is gradually used in the field of variable speed drive. The existing internal and external air gap size of concentric magnetic gear is determined to be a fixed value according to finite element analysis and theoretical calculation. However, under the influence of realistic conditions, it is difficult for magnetic gear to achieve the desired transmission efficiency, which requires that the air gap can be changed according to changes in realistic conditions, so that the transmission efficiency of magnetic gear can reach the expected value. In addition, The magnetic regulating device is affected by the electromagnetic force in the changing magnetic field, so the magnetic regulating device needs a large structural strength. The existing magnetic regulating devices all use connecting bridges to improve the structural strength of the magnetic regulating device, but the connecting bridges also increase the eddy current loss and reduce the transmission efficiency of the magnetic gear.Jiangsu University mentioned in invention patent 201010161362.0 a concentric magnetic gear using a squirrel cage magnetic regulating device, and the squirrel cage magnetic regulating device is made of soft magnetic material, which improves the structural strength of the magnetic regulating device, but also increases the eddy current loss caused by the magnetic sensing line cutting of the magnetic regulating device, thus reducing the transmission efficiency of the magnetic gear. In addition, the concentric magnetic gear regulating device is fixed in axial position and cannot adjust the internal and external air gap of the concentric magnetic gear.In the invention patent 200810036390.2 mentioned a magnetic regulating device with magnetic material and non-magnetic material closely arranged along the circumference; the non-magnetic material is epoxy resin, but the magnetic regulating device with epoxy resin as the substrate has low overall impact strength, bad heat resistance, and is not suitable for outdoor use and other shortcomings.In invention patent 201210432030.0, an I-shaped composite magnetic regulating device is mentioned. Its magnetic regulating pole plate is manufactured into I-shaped structure to increase the contact area with non-magnetic materials. However, the I-shaped magnetic regulating device adopts a large angle transition at the structural transition point, which is easy to cause stress concentration under the action of electromagnetic force. Thus, the structure of the magnetic regulating device will be deformed or destroyed.Advantages of the inventionThe magnetic regulating device in the invention is composed of axial superposition of magnetic pole plates, which can reduce eddy current loss of magnetic regulating device. Meanwhile, the side of magnetic pole regulating plate is set into sinusoidal type, so that the magnetic pole regulating plate can improve the structural strength of magnetic regulating device through its own structure and avoid using connecting bridge to increase strength, which can further reduce eddy current loss of magnetic regulating device and improve transmission efficiency of magnetic gear. Linear guide rails improve the moving accuracy and stability of the support frame. At the same time, the left and right movement of the magnetic regulating device changes the size of the external air gap formed between the magnetic regulating device and the external rotor permanent magnet as well as the size of the internal air gap formed between the magnetic regulating device and the internal rotor permanent magnet. The change of the internal and external air gap can change the transmission efficiency of the magnetic gear. Thus, the position with the highest transmission efficiency is determined by the left and right movement of the magnetic regulating device. The limit block can limit the movement distance of the support frame, so as to ensure that the magnetic regulating device does not contact the inner rotor permanent magnet and the outer rotor permanent magnet. Moreover, the limit block can be moved to the ideal position along the linear guide rail by loosening the screw on the limit block.
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